INVISIBLE-O

Innovative coreless winding

Through BW Converting's PCMC INVISIBLE-O technology, you can create a roll without a cardboard core, the No-Core roll, yielding economic and environmental benefits.

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Product Details

The No-Core roll is a new product already present on supermarket shelves.
Through BW Converting's PCMC coreless winding INVISIBLE-O technology, you can create a roll without a cardboard core, made of 100 percent tissue from the first to last sheet with no waste, without altering the traditional consumer consumption habits of the product. This technology allows the rewinding of firmness rolls as well as low firmness rolls, both for consumer and away-from-home lines, yielding economic and environmental benefits at the same time. This special attention reverberates not only on the roll but also on its use and on the production process itself.  

The PCMC INVISIBLE-O Consumer Coreless Mandrel Extractor is designed to streamline coreless roll production by automatically removing mandrels with precision and efficiency.

This system eliminates the need for manual mandrel extraction, reducing labor costs and improving productivity in high-volume production environments. Ideal for manufacturers of coreless consumer goods such as paper towels, toilet paper and hygiene products, the PCMC INVISIBLE-O Extractor ensures smooth, uninterrupted production cycles.

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Technical Specifications

Saving
  • Cardboard and glue
  • Cost for disposal
  • Fees: no duties to pay for cardboard transport
  • Cost reduction (maintenance, materials and production)
Production Costs
  • Core stock is no longer needed
  • Core glue is no longer needed
  • Rewinder pick-up glue is no longer needed
Sustainability
  • Reduction of CO2 emissions tied to transport
  • Energy saving due to lack of corewinder
  • 100% Recyclable mandrels that are easy to dispose of
Efficiency
  • A “clean” 100% repulpable trim is obtained
  • Trim length is reduced, thus optimizing log use
  • Log saw blade life increases considerably as no cardboard core is present
  • Rewinder is more efficient