INVISIBLE-O

Innovative coreless winding

Through BW Converting's PCMC INVISIBLE-O technology, you can create a roll without a cardboard core, the No-Core roll, yielding economic and environmental benefits.

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Product Details

The No-Core roll is a proven coreless tissue solution for consumer and away-from-home markets.
Already present on supermarket shelves, it builds on over 10 years of BW Converting experience in supporting tissue producers with coreless solutions for both toilet paper and kitchen towel applications.

Based on BW Converting’s PCMC coreless winding INVISIBLE-O technology, the No-Core roll is produced without a cardboard core and is made of 100 percent tissue from the first to the last sheet, with no waste and without altering traditional consumer usage habits.

The technology allows the rewinding of high- and low-firmness rolls, delivering economic and environmental benefits. These benefits extend beyond the roll itself, positively impacting product use and the overall production process.

To further optimize coreless roll manufacturing, the PCMC INVISIBLE-O Coreless Mandrel Extractor automatically removes mandrels with precision and efficiency.

By eliminating the need for manual mandrel extraction, it reduces labor costs and increases productivity in high-volume production environments. The PCMC INVISIBLE- O Extractor ensures smooth, uninterrupted production cycles and is ideal for manufacturers of coreless consumer goods such as paper towels, toilet paper and hygiene products.

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Technical Specifications

Saving
  • Cardboard and glue
  • Cost for disposal
  • Fees: no duties to pay for cardboard transport
  • Cost reduction (maintenance, materials and production)
Production Costs
  • Core stock is no longer needed
  • Core glue is no longer needed
  • Rewinder pick-up glue is no longer needed
Sustainability
  • Reduction of CO2 emissions tied to transport
  • Energy saving due to lack of corewinder
  • 100% Recyclable mandrels that are easy to dispose of
Efficiency
  • A “clean” 100% repulpable trim is obtained
  • Trim length is reduced, thus optimizing log use
  • Log saw blade life increases considerably as no cardboard core is present
  • Rewinder is more efficient